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Homemade power board

Posted: May 18th, 2013, 6:47 pm
by jenswilly
Here's what my power control board looks like fully assembled:
Image

I've put all the high power circuitry (14.8 V and about 6 A for each thruster at full power) on a separate PCB because the MAX7456 video overlay is rather sensitive to electrical noise and since I control the motors using 20 kHz PWM, there's a fair bit of noise.

I'm using IRLS3034-7 MOSFETs and FOD3180 MOSFET gate driver optocouplers to completely isolate the high power circuitry from the rest of the control board.

Both motors and the battery will be connected using the red/black screw terminals.

I got the PCB fabricated at ITead and everything is hand-soldered (wow, those MOSFET pads soak up a lot of heat).

Re: Homemade power board

Posted: May 18th, 2013, 8:25 pm
by KR2_Diving
That looks awesome!! What motors are you running? (Forgive me if you posted that before!)

Re: Homemade power board

Posted: May 19th, 2013, 6:26 am
by jenswilly
Thanks :)

And I'm just using standard converted bilge pumps.

Re: Homemade power board

Posted: May 19th, 2013, 4:44 pm
by robe_uk
Nice :D

Re: Homemade power board

Posted: May 23rd, 2013, 12:17 pm
by Citrushund
That is so nice Jens. Wish i had your brain in some way :D
Can i buy a DIY soldering kit from you of that ;)

My own progress now is, i bought a 3D printer my self to help me get more done without using metal. My design is almost as i want it. Quite alot changed since i got the job as a ROV Pilot offshore. Talked to more out here that is working on their own.

Again, damn nice job there Jens..

Danskeren Martin

Re: Homemade power board

Posted: May 27th, 2013, 10:50 am
by jonnyhas
Hello Jens,

You will have to excuse my ignorance will your board control speed and direction of your motors?

Cheers jonny

Re: Homemade power board

Posted: May 27th, 2013, 12:03 pm
by jenswilly
@jonny: speed only. I run the motors in one direction only. And the board doesn't even generate the PWM signal for speed control – it just amplifies the signal from the microprocessor (which is just 3.3 V and 4 mA) so I can control high voltage, high current motors from the MCU.

And it also isolates the motor circuits from the MCU so the MCU and other digital components are not disturbed by electrical noise from the motors.

Re: Homemade power board

Posted: May 28th, 2013, 8:39 pm
by CLYON
OK, I need to ask a question and this may be where I get a good answer. I am using an UNO for control in my ROV. I have some ESC's, but I am having a little trouble with them. Also I am using brushed motors. I really like the idea of using FET's. It seems I can do whatever with the UNO and since it has a PWM output I just need the FET for the current. I am going between forward and reverse with a relay for now. My question is what are the pro's and con's of driving a FET with the PWM output from the UNO vs an ESC?


Chuck

Re: Homemade power board

Posted: Jul 3rd, 2013, 11:12 pm
by aquajack
CLYON wrote:OK, I need to ask a question and this may be where I get a good answer. I am using an UNO for control in my ROV. I have some ESC's, but I am having a little trouble with them. Also I am using brushed motors. I really like the idea of using FET's. It seems I can do whatever with the UNO and since it has a PWM output I just need the FET for the current. I am going between forward and reverse with a relay for now. My question is what are the pro's and con's of driving a FET with the PWM output from the UNO vs an ESC?


Chuck
Honestly an ESC should work well with the arduino as it provides 6 PWM ports, If you are having trouble with them just post a description on the Arduino forums and they should be able to help you. Another good forum to look at about interfacing Arduino to ESC would be any quadrotor forum.
Hope I could help, Jack

Re: Homemade power board

Posted: Jul 5th, 2013, 7:43 am
by CLYON
I went ahead and built a board with MOSFET's and relays for reverse and used the PWM's from the UNO. There were two problems I had with the ESC's that I had. The first was a delay when you first applied power, because it had to check for a signal. The second was that when you applied full power it started cutting the power back. The data sheet said it was low voltage cutoff, but the battery had never gone down. It also always beeped when there was a good signal, I didn't know if this was normal, but it drove me crazy. I will monitor voltage with the UNO.

Chuck