BlackBox ROV

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theinlinaung
Posts: 58
Joined: Jun 22nd, 2014, 7:48 am

BlackBox ROV

Post by theinlinaung »

Hi there,
I am Thein Lin Aung from Myanmar.
I am now a final year student at Myanmar Maritime University attending Naval Architecture.

I and my friends made an ROV named BlackBox 7 months ago for the first-time competition in the university.

The project is initiated with the invitation of Dr. Thu Han Tun, one of the professors at Myanmar Maritime University, for the competition. We formed a team of 7 students from two majors. We had about 5 months from the project proposal to competition.

We were the first generation of the competition and it was the first big project that our friends from two majors collaborated. It was an exciting and amazing experience apart from the various problems. :)

Our design intent is to make our ROV good in maneuverability and user friendly. We iterated the design by brainstorming, discussing and arguing our ideas. More information about design decisions, components, systems and photos are included in the PDF.

Please note that we don't have much resources available in our country. Most of the parts were ordered from online stores. If you live in a more resourceful place, you could do it better. And we are sure that we could do it better next time.

Although I tried to cover much information in the book, it does not contain much details. The book is intended as a reference for future ROV builders. Please enjoy the reading and feel free to contact me and ask any questions. I'd be glad to help you.


Some facts
 Dimensions: 1ft × 9in × 7in
 Max operation depth: 10 meter
 No. of thrusters: 6 (4 Horizontal, 2 Vertical)
 Construction materials:
o Acrylics (PMMA = Poly Methyl Methacrylate) (Plexi Glass)
o Stainless steel (Alloy 304)
o Propeller: Nylon
o Propeller Hub: Aluminum
 Degree of motion: 5 (Forward/Backward, Left/Right, Up/Down, Pitch, Yaw)
 Sensors: Temperature, pressure, tilt (heel, pitch), compass, water leakage
 HD Camera with 80 degree panning
 Two high power LEDs for low light operation
 Operating voltage: 12V DC
 Operating current: 10A - 30A
 Power consumption: 120W - 360W
 Power supply: Mains AC converted to 12V DC via adapter
 Controller: Analog Joystick
 Interface: Computer installed BlackBox software


Some photos
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a_shorething
Posts: 289
Joined: Sep 10th, 2013, 5:26 pm
Location: New Jersey Shore

Re: BlackBox ROV

Post by a_shorething »

Very cool design! Thanks for posting this.

I have a couple of questions (sorry, didn't read the attached pdf).

1. How well did the acrylic seal? Any leaks? Any issues with pressure?
2. What grade did your team get? :)
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theinlinaung
Posts: 58
Joined: Jun 22nd, 2014, 7:48 am

Re: BlackBox ROV

Post by theinlinaung »

a_shorething wrote:Very cool design! Thanks for posting this.

I have a couple of questions (sorry, didn't read the attached pdf).

1. How well did the acrylic seal? Any leaks? Any issues with pressure?
2. What grade did your team get? :)
Watertight seals
We glued (epoxied) most of the structure for secure sealing. We epoxied stainless steel plates
and acrylic plates, and control box and bottom plate. There is only one place to be sealed which
is between the control box and the top plate. We also epoxied one end of bolts.
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A rubber swimming hat was cut and used as a gasket seal between the control box and top plate.
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We tried silicone paste seal used in mirror work but it was too soft to withstand the compression of the bolts and not
reliable for adequate sealing.

PVC seal tape was used to seal the bolt drill holes and bolt-nut interface.
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Rubber balloons were used to seal USB and power connectors.
Hot glue and heat shrink tubes were used to seal electrical cable connections.

The ROV is intended to dive only 10 meters, so the structure and seals shoud withstand it. We have only tested in about 9 feet though.

Now that you asked, we got the first prize in the competition. We could not do our best during the competition but we satisfied to some extent and said not bad for the first experience. :)
Ian MacKenzie
Posts: 160
Joined: Jan 3rd, 2014, 10:04 pm
Location: Vancouver B.C. Canada

Re: BlackBox ROV

Post by Ian MacKenzie »

Very nice. Congratulations on the win.
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ROVER3D
Posts: 128
Joined: Nov 9th, 2012, 7:45 pm
Location: Wuppertal, Germany

Re: BlackBox ROV

Post by ROVER3D »

simple and nice design. And you can fill it up with oil for going deeper.. 8-)
jebs
Posts: 1
Joined: Nov 5th, 2015, 1:33 pm

Re: BlackBox ROV

Post by jebs »

Hi.
I realy like the compact design of your ROV.
How is it handling in the water, is it as movable as it looks?
Kindly regards
Jens
Bubbles
Posts: 72
Joined: Aug 14th, 2013, 6:25 pm

Re: BlackBox ROV

Post by Bubbles »

Congratulations!!!!! :)
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theinlinaung
Posts: 58
Joined: Jun 22nd, 2014, 7:48 am

Re: BlackBox ROV

Post by theinlinaung »

jebs wrote:Hi.
I realy like the compact design of your ROV.
How is it handling in the water, is it as movable as it looks?
Kindly regards
Jens
Hi,
Thank you for your compliment. It can move in water pretty fast as the thrusters generate more than enough thrust. There are a couple of problems in maneuverability: the umbilical cable is a bit large and stiff compared to the ROV and the vertical thrusters spin in one direction (the propellers are both right handed) producing a net momentum which causes the ROV to spin while ascending/descending. Otherwise, it is a good start.
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theinlinaung
Posts: 58
Joined: Jun 22nd, 2014, 7:48 am

Re: BlackBox ROV

Post by theinlinaung »

Bubbles wrote:Congratulations!!!!! :)
Thank you.
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